潤德--YK3180四軸滾齒機
產品特點：
- 底座、立柱、尾座、滾輪箱、主軸箱等主要基礎件采用鑄鐵結構，在內部分布著網狀的加強筋，保證了基礎件的高剛性和抗彎減震性能；基礎件采用樹脂砂造型并經過時效處理，確保機床長期使用精度的穩定性，為機床性能的穩定性提供了保障；
2、X向導軌均為距形滑動導軌，并經中頻淬火及精密磨削；精密刮研配合自動強制潤滑，減少進給運動的摩擦阻力，減少低速爬行，提高機床精度壽命；
3、Z向燕尾導軌設計加強配重塊平衡，保證滾頭箱運動順暢、穩定；
4、X、Z兩個方向進給采用大螺距高精度高強度的滾珠絲杠，進給速度高；
5、絲杠支承采用預拉伸結構，大大降低了機床長時間運轉中熱變形對精度的影響；
6、機床可采用油壓控制系統，使機床保持平衡，減小工作時震動，大大降低對主軸精度的影響，延長主軸的使用壽命；
7、機床操作系統采用人體工程學原理設計，操作箱獨立設置，接近操作者，配裝手持式電子手輪操作盒，方便對刀；
8、采用先進的集中自動潤滑裝置，定時、定量的自動間歇式潤滑，工作穩定可靠；
9、電氣系統采用變壓器與控制系統分離設計結構，降低熱量的產生，減少電氣箱溫度變化，提高電氣件的使用壽命及系統控制的可靠性；
10、在機床上裝有刀架快速移動裝置及在切削終止時自動停止運轉機構，故本機床不僅廣泛適用于齒輪加工，且操作方便，同時可進行多機床管理。
系統及電器
1、控制系統【廣泰數控系統】系統具有完善可靠的聯鎖、安全保護和故障診斷報警等功能。
2、電源裝置
電源形式：三相交流380V±10%50Hz±10%
蝸輪材質為：錫青銅
軸數兩軸
廣泰數控系統，滾珠絲杠，伺服電機
X、Z軸 X、Z軸聯動
分辨率0.01毫米
技術參數：
尾座頂尖采用液壓自動控制
|
項 目 |
單位 |
參數值 |
|
最大切削模數 鋼材 |
mm |
10 |
|
鑄鐵 |
mm |
12 |
|
加工直齒園柱齒輪最大直徑 |
mm |
800 |
|
加工圓柱斜齒輪最大直徑 30度，左右螺旋角 |
mm |
φ370 |
|
45度，左右螺旋角 |
mm |
φ250 |
|
加工圓柱斜齒輪刀架行程 30度,右螺旋角 |
mm |
160 |
|
30度，左螺旋角 |
mm |
240 |
|
加工圓柱斜齒輪刀架行程 45度，右螺旋角 |
mm |
65 |
|
45度，左螺旋角 |
mm |
105 |
|
刀架滑板最大行程 |
mm |
260（可選440） |
|
工作臺最大行程 |
mm |
250 |
|
滾刀中心到工作臺中心水平距離 最大 |
mm |
550 |
|
最小 |
mm |
50 |
|
滾刀中心到工作臺面垂直距離 最大 |
mm |
235 |
|
最小 |
mm |
585 |
|
后立柱頂尖到工作臺面距離 最大 |
mm |
1100 |
|
最小 |
mm |
400 |
|
最大加工螺旋角 |
度 |
45 |
|
主軸錐孔錐度 |
莫氏 |
5 |
|
滾刀可換芯軸 |
mm |
27 32 40 |
|
可安裝滾刀最大直徑 |
mm |
180 |
|
可安裝滾刀最大長度 |
mm |
180 |
|
滾刀最大軸向移動量 |
mm |
100 |
|
工作臺面直徑 |
mm |
650 |
|
工作臺最大轉速范圍 |
rpm |
30 |
|
工作臺芯軸直徑 |
mm |
30（可選快換夾具） |
|
滾刀主軸轉速 |
無級r/min |
0-625 |
|
徑向進給速度 |
mm/min |
0-2000 |
|
軸向進給速度 |
mm/min |
0-2000 |
|
X軸，Z軸伺服電機 |
N.M |
10 |
|
滾刀C軸伺服電機 |
N.M |
32 |
|
滾刀Y軸 |
N.M |
15 |
|
冷卻泵電機 |
w |
90 |
|
液壓泵電機 |
kw |
1.1 |
|
機床外型 |
mm |
3200*1800*2200 |
|
機床凈重/毛重 |
kg |
5800 |
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